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Home >> Chevrolet >> 2002 >> Prizm Base, Automatic, A131L/MB3 >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Disc Brakes & Drum Brakes >> Repair Instructions - Disc >> Disc Brake Splash Shield Replacement - Front >> Installation Procedure

Installation Procedure

NOTE: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.
  1. Install the brake shield to the steering knuckle. Secure the brake shield with the 3 bolts using a TORX® wrench (T30).

    Tighten 

    Tighten the bolts to 8.3 N.m (74 lb ft).

  2. Place the hub on a press with the wheel stud side down.
  3. Place the steering knuckle on the hub.

    Important:  Use care in order to not damage the bearing while installing the hub.

  4. Press the hub into the steering knuckle using the following tools:
    • J 35399 
    • J 8092 
    • A press 
  5. Install the front wheel bearing retainer to the steering knuckle using snap ring pliers.
  6. Install the inner seal to the steering knuckle using the J 35737-02.
  7. Apply GCLB grease (GM P/N 1051344 or equivalent) to the inner seal lip.

    Important:  If the vehicle is equipped with ABS, align the holes for the ABS speed sensor in the inner shield and the steering knuckle.

  8. Install the inner seal shield to the steering knuckle.
  9. Remove the steering knuckle from the vise.
  10. Install the steering knuckle with the ball stud to the vehicle. Refer to STEERING KNUCKLE REPLACEMENT .
  11. Install the brake rotor to the vehicle. Refer to Brake Rotor Replacement .
  12. Install the following components to the strut:
    • The front brake hose
    • The 1 bolt

    Tighten 

    Tighten the bolt to 29 N.m (22 lb ft).

  13. Install the ABS wheel speed sensor (1) and the bolt (2) to the knuckle.

    Tighten 

    Tighten the bolt to 8 N.m (71 lb in).

    Fig 1: Installing ABS Wheel Speed Sensor And Bolt To Knuckle
    G01711144Courtesy of GENERAL MOTORS CORP.
  14. Install the tire and wheel assembly. Refer to TIRE AND WHEEL REMOVAL AND INSTALLATION .
  15. Lower the vehicle.
  16. Measure the front wheel alignment. Refer to MEASURING WHEEL ALIGNMENT .