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Home >> Chevrolet >> 2002 >> Monte Carlo LS >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine Mechanical - 3.4L V6 - VIN (E) (Unit Repair) >> Repair Instructions >> Oil Pump - Cleaning & Inspection

Oil Pump - Cleaning & Inspection

  1. Clean all parts of sludge, oil, and varnish by soaking in cleaning solvent.
  2. Inspect for foreign material and determine the source of the foreign material.
  3. Inspect the pump housing and cover for the following conditions:
    • Cracks or casting imperfections
    • Scoring (3)
    • Damaged threads
  4. Do not attempt to repair the pump housing. Replace the pump housing.
  5. Inspect the oil pump gears for the following conditions:
    • Scoring (1)
    • Excessive wear (2)
    Fig 1: Inspecting Oil Pump Gears
    G01807065Courtesy of GENERAL MOTORS CORP.
  6. Inspect the idler shaft for looseness or scoring (4). If loose or damaged, replace the oil pump.
  7. Inspect the drive gear shaft for looseness or scoring (5).
  8. Inspect the pressure regulator valve for the following conditions:
    • Scoring
    • Sticking

      Burrs may be removed using a fine oil stone.

  9. Inspect the pressure regulator valve spring for the following conditions:
    • Loss of tension
    • Bending
  10. Inspect the suction pipe and screen assembly for the following conditions:
    • Looseness. If the suction pipe is loose, bent or has been removed, replace the pump body cover and suction pipe.
    • Broken wire mesh or screen
  11. Measure the oil pump gear lash. Install the gears, and measure in several places.
    Fig 2: Measuring Oil Pump Gear Lash
    G01807067Courtesy of GENERAL MOTORS CORP.
  12. Measure the oil pump housing gear pocket (1, 2).
    Fig 3: Measuring Oil Pump Housing Gear Pocket
    G01807068Courtesy of GENERAL MOTORS CORP.
  13. Measure the oil pump gears (1, 2).
    Fig 4: Measuring Oil Pump Gears
    G01807069Courtesy of GENERAL MOTORS CORP.

    Important:  When deciding pump serviceability based on end clearance, consider depth of the wear pattern in the pump cover.

  14. Measure the oil pump gear side clearance.
    Fig 5: Measuring Oil Pump Gear Side Clearance
    G01807070Courtesy of GENERAL MOTORS CORP.