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Home >> Chevrolet >> 2002 >> Monte Carlo LS >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine Mechanical - 3.4L V6 - VIN (E) (On-Vehicle) >> Repair Instructions >> Engine Replacement >> Installation Procedure

Installation Procedure

  1. Install the ignition control module.
  2. Install the drive belt tensioner. Refer to Drive Belt Tensioner Replacement .
  3. Install the engine mount bracket. Refer to Engine Mount Bracket - Replacement .
  4. Install the generator and the generator bracket.
  5. Remove the engine from the engine stand.
  6. Install the flywheel. Refer to Engine Flywheel Replacement .
  7. Install the engine to the vehicle.
  8. Install the upper transaxle-to-engine bolts (3,4,5) and stud (2). Tighten the bolts (3,4,5) and the stud (2) to 75 N.m (55 ft lbs).
  9. Remove the engine lifting device.
  10. Install the power steering pump.
  11. Install the radiator inlet hose to the engine.
  12. Install the fuel lines to the fuel rail.
  13. Install the brake booster vacuum hose to the upper intake manifold.
  14. Install the vacuum hoses to the upper intake manifold.
  15. Install the heater inlet and outlet hoses to the engine.
  16. Install the accelerator control and the cruise control cable with the bracket to the throttle body.
  17. Raise the vehicle and remove the transaxle support.
  18. Install the radiator outlet hose to the engine.
  19. Install the lower transaxle-to-engine bolt (6) and stud (1). Tighten the bolt (6) and the stud (1) to 75 N.m (55 ft lbs).
  20. Install the transaxle brace.
  21. Install the torque converter bolts.
  22. Install the A/C compressor.
  23. Install the starter motor.
  24. Install the torque converter covers.
  25. Install the engine mount lower nuts. Tighten the nuts to 43 N.m (32 ft lbs).
  26. Install the engine wiring harness grounds to the transaxle.
  27. Install the engine wiring harness ground nut to the transaxle stud. Tighten the nut to 35 N.m (26 ft lbs).
  28. Install the 3-way catalytic converter pipe to the right exhaust manifold.
  29. Lower the vehicle.
  30. Connect the following electrical connectors:
    • Body wiring harness-to-engine harness
    • Ignition coil
    • Idle air control (IAC) valve
    • Throttle position (T/P) sensor
    • Evaporative emissions (EVAP) canister purge solenoid
    • Exhaust gas recirculation (EGR) valve
    • Manifold absolute pressure (MAP) sensor
    • Heated oxygen (HO2S) sensor
    • Crankshaft position (CKP) sensor
    • Camshaft position (CMP) sensor
    • Knock sensor
  31. Install the drive belt. Refer to Drive Belt Replacement .
  32. Install the engine mount struts. Refer to Engine Mount Strut (Right) - Replacement .
  33. Install the hood.
  34. Install the air cleaner assembly.
  35. Connect the negative battery cable.
  36. Fill the crankcase with engine oil. Refer to Engine Oil & Oil Filter Replacement .
  37. Fill cooling system.
  38. Check and fill the power steering system as necessary.
  39. Perform a CKP system variation learn procedure. Refer to CRANKSHAFT POSITION SENSOR .
  40. Inspect for leaks.
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