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Home >> Chevrolet >> 2002 >> Monte Carlo LS >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine Mechanical - 3.4L V6 - VIN (E) (On-Vehicle) >> Repair Instructions >> Engine Front Cover - Replacement >> Installation Procedure

Installation Procedure

  1. If removed, install the crankshaft position sensor to the engine front cover.
  2. If removed, install the drive belt shield. Install the drive belt shield bolt. Tighten the drive belt shield bolt to 10 N.m (89 in lbs).
  3. Install the engine front cover gasket.
  4. Install the engine front cover.
  5. Install the engine front cover bolts (3). Tighten the bolts (3) to 55 N.m (41 ft lbs).
  6. Install the engine front cover bolt (1). Tighten the bolt (1) to 47 N.m (35 ft lbs).
  7. Install the engine front cover bolts (2). Tighten the bolts (2) to 21 N.m (15 ft lbs).
    Fig 1: Engine Front Cover Bolts
    G01806831Courtesy of GENERAL MOTORS CORP.
  8. Install the lower crankshaft position sensor wiring harness bracket to the engine front cover
  9. Install the coolant pump to the engine front cover.
  10. Connect the radiator outlet hose to the timing cover.
  11. Connect the thermostat bypass pipe to the engine front cover.
  12. Install the power steering pump with the lines.
  13. Install the drive belt tensioner. Refer to Drive Belt Tensioner Replacement .
  14. Install the crankshaft balancer. Refer to Crankshaft Balancer - Replacement .
  15. Install the oil pan. Refer to Oil Pan Replacement .
  16. Fill the engine with new engine oil.
  17. Fill the cooling system with engine coolant.
  18. Connect the battery ground (negative) cable.
  19. Perform a CKP system variation learn procedure. Refer to CRANKSHAFT POSITION SENSOR .
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