LEMON Manuals: Even more car manuals for everyone
Home >> Chevrolet >> 2002 >> C3500 HD 8.1 G, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 1688 (Disc Brakes (Except Cab & Chassis, & Hd)) >> Repair Instructions >> Rear Brake Caliper Bracket Replacement (W/NYS - 4-WHEEL STEERING) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2002 GMC Sierra and 2002 Chevrolet Silverado. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: View Of Disc Brake Pads, Clips & Brake Caliper Mounting Bracket
GM369668
  1. Install the anti-rattle clips to the brake caliper mounting bracket
  2. Install the disc brake pads to the brake caliper mounting bracket
    3. Fig 2: View Of Brake Caliper Mounting Bracket Bolts -- Rear (W/NYS)
    GM789156
  3. Perform the following procedure before installing the 2 brake caliper mounting bracket bolts
    • Remove all traces of the original adhesive patch
    • Clean the threads of the bolts with brake parts cleaner or the equivalent and allow to dry
    • Apply Threadlocker GM P/N 12345493 (Canadian P/N 10953488) to the threads of the bolts
    NOTE: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems
  4. Install the brake caliper mounting bracket and the 2 brake caliper mounting bracket bolts. Tighten the 2 brake caliper mounting bracket bolts to 200 N.m (148 lb ft).
    5. Fig 3: View Of Caliper Guide Pin Bolts -- Rear
    GM789159
  5. Perform the following procedure before installing the 2 brake caliper mounting bolts
    • Remove all traces of the original adhesive patch
    • Clean the threads of the bolts with brake parts cleaner or the equivalent and allow to dry
    • Apply Threadlocker GM P/N 12345493 (Canadian P/N 10953488) to the threads of the bolts
  6. Install the brake caliper to the brake caliper mounting bracket
    NOTE: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems
  7. Install the 2 brake caliper mounting bolts. Tighten the 2 brake caliper mounting bolts to 42 N.m (31 lb ft).
    8. Fig 4: Quarter Shaft Shield, Nut & Bolt -- Rear (W/NYS)
    GM791619
  8. Install the quarter shaft shield
  9. Install the quarter shaft shield nut and the bolt. Tighten the quarter shaft shield nut and the bolt to 25 N.m (18 lb ft).
  10. Install the tire and wheel assembly
  11. Lower the vehicle
  12. With the engine OFF gradually apply the brake pedal to approximately 2/3 of it's travel distance
  13. Slowly release the brake pedal
  14. Wait 15 seconds then repeat steps 13, 14 and 15 until a firm pedal is obtained. This will properly seat the brake caliper pistons and brake pads
scientia non olet · About LEMON Manuals