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Home >> Chevrolet >> 2002 >> C3500 HD 8.1 G, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 1688 (Disc Brakes (Except Cab & Chassis, & Hd)) >> Repair Instructions >> Rear Brake Caliper Bracket Replacement (35 Series) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2002 GMC Sierra and 2002 Chevrolet Silverado. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: View Of Disc Brake Pads & Brake Caliper Mounting Bracket
GM369668
  1. Install the anti-rattle clips to the brake caliper mounting bracket.
  2. Install the brake pads to the brake caliper mounting bracket.
  3. Install the brake caliper to the brake caliper mounting bracket.
  4. Install the brake caliper mounting bolts to the brake caliper mounting bracket. Do not tighten.
    5. Fig 2: View Of Disc Brake Hardware & Caliper Bracket Bolts
    GM177036
  6. Perform the following procedure before installing the brake caliper mounting bracket bolts.
    • Remove all traces of the original adhesive patch.
    • Clean the threads of the bolt with denatured alcohol or equivalent and allow to dry.
    • Apply Threadlocker GM P/N 12345493 or Canadian P/N 10953488 to the threads of the bolt.
    NOTE: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.
  7. Install the brake caliper mounting bracket bolts (2). Tighten the brake caliper mounting bracket bolts to 300 N.m (221 lb ft).
  8. Tighten the brake caliper mounting bolts (2). Tighten the brake caliper mounting bolts to 108 N.m (80 lb ft).
  9. Install the tire and wheel assembly
  10. Lower the vehicle
  11. With the engine OFF, gradually apply the brake pedal to approximately 2/3 of it's travel distance
  12. Slowly release the brake pedal
  13. Wait 15 seconds, then repeat steps 11-12 until a firm pedal is obtained. This will properly seat the brake caliper pistons and brake pads.
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