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Home >> Chevrolet >> 2002 >> C3500 HD 8.1 G, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 1580 (Automatic Transmission - 4T45-E - Removal & Installation, Service, Overhaul, Troubleshooting & Diagnosis) >> On-Vehicle Repair Instructions >> Control Valve Body Cover Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2009 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Locating Components On Side Cover
    GM20822Courtesy of GENERAL MOTORS CORP.
  1. Inspect the side cover for cracks or damage to the seal grooves and mounting bosses.
  2. Inspect the side cover seals for damage. The side cover seals are reusable if not damaged.
  3. Thoroughly clean the side cover and the side cover seals.
  4. Clean and dry the seal grooves and the axle seal bore.
  5. Install the side cover gaskets (5 and 6) into the grooves on the side cover (1).
  6. Retain the seals with J 36850  or equivalent.
  7. Install the side cover to drive sprocket thrust washer (7) onto the side cover.
  8. Retain the thrust washer with J 36850  or equivalent.
    9. Fig 2: View Of Side Cover Assembly Bolts And Studs
    GM474273Courtesy of GENERAL MOTORS CORP.
  9. Install the transmission side cover (1) to the transmission case.
    10. CAUTION: Refer to Fastener Caution .
  10. Install the transmission side cover bolts (3) and studs (4) and tighten to 28 N.m (22 lb ft).
  11. Install the output axle seal and sleeve. Refer to Front Wheel Drive Shaft Seal and Output Shaft Sleeve Replacement - Left Side .
  12. Lower the vehicle.
  13. Using the engine support fixture, raile the engine and transmission.
    14. Fig 3: Shift Cable Bracket Bolts
    GM1869727Courtesy of GENERAL MOTORS CORP.
  14. Install the shift cable bracket bolt (3) and tighten to 22 N.m (16 lb ft).
  15. Install the PNP switch. Refer to Park/Neutral Position Switch Replacement .
  16. Install the transmission mount. Refer to Transmission Mount Replacement - Left Side .
  17. If equipped with 2.4L (LAT), install the auxiliary fluid pump. Refer to Auxiliary Fluid Pump Replacement .
  18. Raise the vehicle. Refer to Lifting and Jacking the Vehicle .
  19. Install the left wheel drive shaft to the transmission. Refer to Front Wheel Drive Shaft Replacement .
  20. Install the left front splash shield. Refer to Engine Splash Shield Replacement .
  21. Install the frame. Refer to Frame Replacement (4T45-E Transmission) .
  22. Connect the air cleaner outlet duct to the intake plenum. Refer to Air Cleaner Outlet Duct Replacement .
  23. Fill the transmission. Refer to Approximate Fluid Capacities (Except Hybrid) or Approximate Fluid Capacities (Two Mode Hybrid) or Approximate Fluid Capacities (Green Line Hybrid) .
    24. CAUTION: Transmission Auxiliary Pump Priming must be performed after any service procedure is performed on the transmission that involves the draining of and refill of transmission fluid. Failure to perform the Transmission Auxiliary Pump Priming will result in damage to the auxiliary pump and possible damage to the transmission.
  24. If equipped with 2.4L (LAT), using a scan tool, prime the transmission auxiliary pump.
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