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Home >> Chevrolet >> 2002 >> C3500 HD 6.5 F, Standard >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Hydraulic Brakes >> Repair Instructions >> Master Cylinder Replacement >> Removal Procedure

Removal Procedure

    NOTE: Refer to BRAKE FLUID EFFECTS ON PAINT & ELECTRICAL COMPONENTS NOTICE in Cautions and Notices.
  1. Apply the park brake.
  2. Disconnect the brake pipes from the master cylinder.
    3. IMPORTANT: Install a rubber cap or plug to the exposed brake pipe fitting ends in order to prevent brake fluid loss and contamination.
  3. Plug the open brake pipe ends.
    4. Fig 1: Master Cylinder & Nuts
    GM360967Courtesy of GENERAL MOTORS CORP.
  4. Remove the master cylinder nuts.
    5. Fig 2: View Of Booster Assembly, Wiring Harness Bracket & Spacer
    GM363525Courtesy of GENERAL MOTORS CORP.
  5. Remove the master cylinder (1) from the vehicle.
  6. Drain the master cylinder reservoir of all brake fluid.
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