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Home >> Chevrolet >> 2002 >> C3500 HD 6.5 F, Standard >> Repair and Diagnosis >> Accessories & Equipment >> Gauges & Instrument Panels >> Instrument Panel, Gages, And Console >> Repair Instructions >> IP Carrier Replacement >> Assembly Procedure

Assembly Procedure

Important:  If you replaced the instrument panel perform the following.

  1. Install the IP storage compartment door striker.
  2. Install the IP storage compartment door check strap to the tubular steel tie bar.
  3. Install both of the air outlet deflectors.
  4. Connect the parking brake release handle. Refer to PARK BRAKE RELEASE HANDLE ASSEMBLY .
  5. Install the side window defogger outlets.
  6. Install the courtesy lamp switch. Connect the electrical connector.
  7. Install the jumper harness to the remote playback device, if equipped.
  8. Install the harness to the IP.
  9. Install the ground screw.
  10. Install the fuse panel and the courtesy lamp switch.
  11. Install the harness retainer to accessory switches.
  12. Install the data link connector (DLC).
    1. 12.1. Slide in the DLC.
    2. 12.2. Install the one screw.
  13. For the Diesel engine, install the low coolant module.
  14. Install the IP storage compartment lamp.
  15. Install the rosebud retainers for the harness on the right side of the IP.
  16. Install the retaining clips to the IP compartment assembly.
  17. Connect the antenna lead-in.
  18. Install the air distributor duct to the IP.
    NOTE: Refer to FASTENER NOTICE .
  19. Install the 2 air distributor duct screws.

    Tighten 

    Tighten the 2 air distributor duct screws to 2 N.m (18 lb in).

  20. Install the radio into the carrier. Refer to RADIO REPLACEMENT .
  21. Install the ashtray assembly. Refer to Ashtray Replacement .
  22. Install the IP cupholder. Refer to Cupholder Replacement .
    Fig 1: IP Compartment Assembly Nuts
    G01584619Courtesy of GENERAL MOTORS CORP.
  23. Install the IP auxiliary storage compartment, if equipped.
  24. Install the instrument cluster. Refer to Instrument Panel Cluster (IPC) Replacement .
  25. Install the HVAC control assembly.
  26. Install the headlamp switch.
  27. Install the instrument cluster bezel. Refer to Instrument Panel Cluster (IPC) Replacement .
    Fig 2: IP Auxiliary Storage Compartment & Air Distribution Duct
    G01584620Courtesy of GENERAL MOTORS CORP.
  28. Install the accessory switches as necessary.
    Fig 3: Accessory Switches
    G01584621Courtesy of GENERAL MOTORS CORP.
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