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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> Steering >> Power Steering System >> Repair Instructions >> Power Steering Reservoir Replacement - Off Vehicle (P Series) >> Assembly Procedure

Assembly Procedure

IMPORTANT: Use new O-ring seals when assembling the power steering pump assembly.
  1. Lubricate the O-ring seals (1, 4, 5) with power steering fluid.
  2. Install the O-ring seals (1) (4) (5) to the pump housing assembly.
  3. Install the magnet (3) to the pump housing assembly (2).
    Fig 1: Installing O-Ring Seals & Magnet To Pump Housing Assembly (P Series)
    G01669850Courtesy of GENERAL MOTORS CORP.
  4. Connect the reservoir assembly (1) to the pump housing assembly (2).
    Fig 2: Connecting Reservoir Assembly To Pump Housing Assembly (P Series)
    G01669851Courtesy of GENERAL MOTORS CORP.
  5. Install the O-ring seal.
    NOTE: Refer to FASTENER NOTICE .
  6. Install the connector and fitting assembly (4) to the pump housing (1).

    Install the pump mounting studs (2) to the pump housing (1).

    Tighten 

    • Tighten the pump mounting studs (2) to 35-80 N.m (29-59 lb ft).
    • Tighten the connector and fitting assembly (4) to 75 N.m (55 lb ft).
      Fig 3: Installing O-Ring Seal, Connector/Fitting Assembly & Pump Mounting Studs (P Series)
      G01669852Courtesy of GENERAL MOTORS CORP.