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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 992 (Power Steering System) >> Repair Instructions >> Power Steering Reservoir Replacement - Off Vehicle >> Disassembly Procedure

Disassembly Procedure

WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
  1. Drain the power steering fluid from the power steering pump.
    Fig 1: Draining Power Steering Fluid From Power Steering Pump
    GM431059Courtesy of GENERAL MOTORS CORP.
  2. Remove the pump mounting studs (2).
  3. Remove the connector and fitting assembly (5). To remove the variable assist steering actuator (3) and retaining ring (4); refer to Power Steering Pump Flow Control Valve Actuator Replacement - On Vehicle .
  4. Remove the O-ring seal (6) from the connector and fitting assembly (4).
  5. If replacement is required, remove the control valve assembly and the flow control spring from the pump housing assembly; refer to Power Steering Pump Flow Control Valve Replacement - Off Vehicle (Regular) .
  6. Remove the reservoir assembly (1) from the pump housing assembly (2).
    Fig 2: Removing Reservoir Assembly From Pump Housing Assembly
    GM431061Courtesy of GENERAL MOTORS CORP.
  7. Remove the O-ring seals (1) (4).
    Fig 3: Removing Reservoir O-ring Seals
    GM404947Courtesy of GENERAL MOTORS CORP.
  8. Remove the magnet (3).
  9. Clean the magnet (3).
  10. Inspect the welch plug in the power steering pump housing (2). Do not remove. If the welch plug is deformed or dislodged, replace the power steering pump housing (2).