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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 992 (Power Steering System) >> Repair Instructions >> Power Steering Reservoir Replacement - Off Vehicle >> Assembly Procedure

Assembly Procedure

WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
    IMPORTANT: Use new O-ring seals when assembling the power steering pump assembly.
    Fig 1: Lubricating O-ring Seals With Power Steering Fluid
    GM404947Courtesy of GENERAL MOTORS CORP.
  1. Lubricate the O-ring seals (1) (4) with power steering fluid.
  2. To install the control valve assembly and flow control spring to the pump housing assembly (2); refer to Power Steering Pump Flow Control Valve Replacement - Off Vehicle (Regular) .
  3. Install the O-ring seals (1) (4) to the pump housing assembly (2).
  4. Install the magnet (3) to the pump housing assembly (2).
  5. Connect the reservoir assembly (1) to the pump housing assembly (2).
    Fig 2: Connecting Reservoir Assembly To Pump Housing Assembly
    GM431061Courtesy of GENERAL MOTORS CORP.
  6. Install the O-ring seal.
  7. Install the connector and fitting assembly (5). To install the variable assist steering actuator (3) and retaining ring (4); refer to Power Steering Pump Flow Control Valve Actuator Replacement - On Vehicle .
    NOTE: Refer to Fastener Notice in Cautions and Notices.
    Fig 3: Installing Connector And Fitting Assembly
    GM431059Courtesy of GENERAL MOTORS CORP.
  8. Install the pump mounting studs (2) to the pump housing (1).

    Tighten:  Tighten the pump mounting studs (2) to 58 N.m (43 lb ft).

    Tighten:  Tighten the connector and fitting assembly (5) to 75 N.m (55 lb ft).

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