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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 992 (Power Steering System) >> Repair Instructions >> Power Steering Pump Replacement (6.6L Diesel) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  1. Install the rear bracket to the power steering pump.

    Tighten:  Tighten the rear bracket retaining nuts to 50 N.m (37 lb ft).

  2. Install the power steering return hoses and retaining clamps (3,5) to the power steering pump.
    Fig 1: View Of Power Steering Return Hoses, Clamps & Power Steering Pump
    GM898607Courtesy of GENERAL MOTORS CORP.
  3. Fig 2: View Of Power Steering Pressure Hose & Power Steering Pump
    GM898604Courtesy of GENERAL MOTORS CORP.
  4. Install the power steering pressure hose (2) to the power steering pump.

    Tighten:  Tighten the fitting to 28 N.m (20 lb ft).

  5. Fig 3: Installing Bolts To The Rear Of The Power Steering Pump (6.6L Diesel)
    GM656330Courtesy of GENERAL MOTORS CORP.
  6. Install the bolts (1) to the rear of the power steering pump.

    Tighten:  Tighten the rear bolts to 50 N.m (37 lb ft).

  7. Install the power steering pump mounting bracket and bolts.

    Tighten:  Tighten the mounting bracket bolts to 46 N.m (34 lb ft).

  8. Fig 4: Install Bolts To The Front Of The Pump (6.6L Diesel)
    GM656333Courtesy of GENERAL MOTORS CORP.
  9. Install the bolts (2) to the front of the pump.

    Tighten:  Tighten the power steering pump retaining bolts to 50 N.m (37 lb ft).

  10. Fig 5: Installing Bolt Retaining The Battery Junction Block To The Power Steering Bracket (6.6L Diesel)
    GM666693Courtesy of GENERAL MOTORS CORP.
  11. Install the bolt retaining the battery junction block to the power steering bracket.

    Tighten:  Tighten the battery junction block retaining bolt to 9 N.m (80 lb in).

  12. Install the power steering pulley. Refer to Power Steering Pulley Replacement .
  13. Fill and bleed the power steering system. Refer to Bleeding the Power Steering System .