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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 992 (Power Steering System) >> Repair Instructions >> Power Steering Gear Replacement (Rack and Pinion) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the rack and pinion assembly (3) into the vehicle.
    Fig 1: Steering Gear Mounting Fasteners (Rack and Pinion)
    GM388730Courtesy of GENERAL MOTORS CORP.
  2. NOTE: Refer to Fastener Notice in Cautions and Notices.
  3. Install the rack and pinion assembly mounting bolts (4), the washers (2) and the nuts (1).

    Tighten:  Tighten the nuts to 185 N.m (136 lb ft).

  4. Connect the intermediate shaft to the rack and pinion assembly. Refer to Intermediate Steering Shaft Replacement - Lower in Steering Wheel and Column.
  5. Fig 2: Installing The Power Steering Low Pressure Hose To The Rack And Pinion Assembly (Rack and Pinion)
    GM362069Courtesy of GENERAL MOTORS CORP.
  6. Install the power steering low pressure hose (1) to the rack and pinion assembly (3).
  7. Install the power steering high pressure hose (2) to the rack and pinion assembly (3).

    Tighten:  Tighten both hoses to 28 N.m (20 lb ft).

  8. Install the engine protection shield, if equipped. Refer to Engine Protection Shield Replacement in Frame and Underbody.
  9. Install the outer tie rod end to the steering knuckle. Refer to Rack and Pinion Outer Tie Rod End Replacement .
  10. Install the stabilizer bar mounting brackets to the frame.

    Tighten:  Tighten the bolts to 33 N.m (24 lb ft).

  11. Fig 3: Installing The Stabilizer Bar Mounting Brackets To The Frame (Rack and Pinion)
    GM740832Courtesy of GENERAL MOTORS CORP.
  12. If the steering gear is equipped with a ground strap, install the ground strap to the crossmember bracket.
    • Place the ground strap on the left side of the bracket and mark the location.
    • Center punch the bolt hole location.
    • Drill a hole using a 7 mm (9/32 in) drill bit.
    • Install the bolt and washer retaining the ground strap to the crossmember.

      Tighten:  Tighten the bolt to 10 N.m (89 lb in).

  13. Install both of the front tire and wheel assemblies. Refer to Tire and Wheel Removal and Installation in Tires and Wheels.
  14. Remove the safety stands.
  15. Lower the vehicle.
  16. Bleed the power steering system. Refer to Bleeding the Power Steering System .