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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 992 (Power Steering System) >> Repair Instructions >> Power Steering Gear Replacement (Non Rack and Pinion) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the pitman arm to the power steering gear.
    Fig 1: View Of Pitman Arm, Power Steering Gear, Washer & Nut
    GM398127Courtesy of GENERAL MOTORS CORP.
    2. NOTE: Refer to Fastener Notice in Cautions and Notices.
  2. Install the pitman arm to power steering gear retaining nut and washer.

    Tighten:  Tighten the nut to 250 N.m (184 lb ft).

  3. Install the steering gear to the frame and install the retaining bolts.

    Tighten:  Tighten the bolts to 150 N.m (110 lb ft).

    Fig 2: Installing The Steering Gear To The Frame (Non Rack and Pinion)
    GM340417Courtesy of GENERAL MOTORS CORP.
  4. Install the pitman arm to the relay rod.
    Fig 3: Installing The Pitman Arm To The Relay Rod (Non Rack and Pinion)
    GM828839Courtesy of GENERAL MOTORS CORP.
  5. Install the pitman arm to the relay rod nut.

    Tighten:  Tighten the nut to 62 N.m (46 lb ft).

  6. Install the intermediate shaft to the steering gear. Refer to Intermediate Steering Shaft Replacement - Lower in Steering Wheel and Column.
  7. Remove the caps or plugs from the steering gear and hoses.
  8. Install the hoses to the steering gear.

    Tighten:  Tighten the hose fittings to 28 N.m (20 lb ft).

  9. For vehicles equipped with a 6.6L diesel, install the left charge air cooler hose. Refer to Charged Air Cooler Hoses/Pipes Replacement or to Charged Air Cooler Hoses/Pipes Replacement (Left) or to Charged Air Cooler Hoses/Pipes Replacement (Right) in Engine Mechanical - 6.6L.
  10. Install the engine protection shield, if equipped. Refer to Engine Protection Shield Replacement in Frame and Underbody.
  11. Remove the safety stands.
  12. Lower the vehicle.
  13. Bleed the power steering system. Refer to Bleeding the Power Steering System .
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