Pitman Shaft Over Center Preload Adjustment
WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
- Loosen the lash adjuster lock nut.
- Turn the pitman shaft adjuster screw counterclockwise until fully extended.
- Turn the pitman shaft adjuster screw clockwise 1 full turn.
- Rotate the stub shaft from stop to stop, using 12-point socket while counting the number of turns.
- Starting at either stop, turn the stub shaft back half the total number of turns. This is the CENTER of the gear.
- Make sure the gear is centered by checking the following items:
- The flat on the stub shaft (2) faces upward.
- The flat on the stub shaft is parallel with the side cover.
- The master spline (3) on the pitman shaft is in line with the adjuster screw (1).
- Place a torque wrench on the stub shaft with the handle in the vertical position.
- Rotate the stub shaft 45 degrees from each side of the center of the stub shaft. The stub shaft must rotate smoothly and must not stick or bind.
- Record the worm bearing preload measured on or near the center.
- Recorded bearing preload must be 0.7-1.7 N.m (6-15 lb in), with the worm and the ball nut installed. If the torque is outside this range, readjust or repair the steering gear assembly as required.
- To obtain the correct preload torque, adjust the over center torque by turning the pitman shaft adjuster screw clockwise.
- Add 0.7-1.1 N.m (6-10 lb in) torque to the previously measured worm bearing preload torque.
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Tighten: Tighten the lash adjuster lock nut to 49 N.m (36 lb ft).
- Prevent the adjuster screw from turning while tightening the lash adjuster lock nut.
- Install the steering gear into the vehicle. Refer to Power Steering Gear Replacement (Rack and Pinion) or Power Steering Gear Replacement (Non Rack and Pinion) .
- Bleed the power steering system. Refer to Bleeding the Power Steering System .
NOTE: Refer to Fastener Notice in Cautions and Notices. -