Removal Procedure
WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
- Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnect/Connect Procedure (Single Battery) or Battery Negative Cable Disconnect/Connect Procedure (Auxiliary Battery) .
- Remove the air cleaner assembly. Refer to Air Cleaner Assembly Replacement in Engine Controls - 6.6L.
- Remove the drive belt. Refer to Drive Belt Replacement in Engine Mechanical - 6.6L.
- Remove the upper fan shroud. Refer to Fan Shroud Replacement - Upper (W/O M74) or Fan Shroud Replacement - Upper (W/M74) or Fan Shroud Replacement - Upper (W/HP2) in Engine Cooling.
- Remove the outlet heater hose bracket bolt (2).
- Remove the generator bolts and reposition the generator aside. The electrical connections can remain attached to the generator.
- Remove the right idler pulley bolt and pulley.
- Remove the left idler pulley bolt and pulley.
- Remove the drive belt tensioner bolt and tensioner.
- Remove the fuel bleed valve nuts and valve.
- Reposition the oil separator hose clamp at the side of the generator bracket.
- Remove the oil separator hose from the pipe.
- If equipped, remove the vacuum line from the exhaust gas recirculation (EGR) valve vacuum pump.
- If equipped, remove the EGR vacuum pump bolts (1, 2). Reposition the vacuum pump.
- Reposition the oil separator hose clamp at the bottom of the generator bracket.
- Remove the oil separator hose from the bracket.
- Remove the generator bracket bolts.
- Remove the generator bracket.