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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 981 (Battery, Charging System & Starting System) >> Repair Instructions >> Battery Relay Replacement - Auxiliary >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the auxiliary battery relay.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  2. Install the auxiliary battery relay nuts.

    Tighten:  Tighten the nuts to 9 N.m (80 lb in).

  3. Fig 1: View Of Auxiliary Battery Relay & Bolts
    GM663473Courtesy of GENERAL MOTORS CORP.
  4. Connect the auxiliary battery relay electrical connector (1).
  5. Fig 2: View Of Auxiliary Battery Relay, MAF, IAT & Coolant Level Sensor Electrical Connectors
    GM674702Courtesy of GENERAL MOTORS CORP.
  6. Install the auxiliary battery positive cable to the auxiliary battery relay.
  7. Install the auxiliary battery positive cable nut.

    Tighten:  Tighten the nut to 9 N.m (80 lb in).

  8. Fig 3: View Of Auxiliary Positive Battery Cable Nut
    GM662684Courtesy of GENERAL MOTORS CORP.
  9. Position the boot to cover the stud.
  10. Install the auxiliary battery positive cable to the auxiliary battery relay.
  11. Install the auxiliary battery positive cable nut (2).

    Tighten:  Tighten the nut to 9 N.m (80 lb in).

  12. Position the boot (3) to cover the stud.
  13. Fig 4: View Of Auxiliary Positive Battery Cable, Relay Nut & Boot
    GM847264Courtesy of GENERAL MOTORS CORP.
  14. Connect the auxiliary battery negative cable. Refer to Battery Negative Cable Disconnect/Connect Procedure (Single Battery)  or Battery Negative Cable Disconnect/Connect Procedure (Auxiliary Battery) .