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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 979 (Manual Transmission Clutch System) >> Repair Instructions >> Clutch Assembly Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
  1. If equipped with a 6.6L or 8.1L engine, install the clutch pressure plate and disc to the dowel pins.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
    Fig 1: Clutch Assembly (6.6L or 8.1L)
    GM777472Courtesy of GENERAL MOTORS CORP.
  2. Install J 44747  in order to align the clutch.
  3. Install the clutch pressure plate bolts.

    Tighten:  Tighten the bolts to 70 N.m (52 lb ft).

  4. Remove the J 44747  .
    5. Fig 2: Clutch Pressure Plate And Driven Plate (4.8L Or 6.0L)
    GM777468Courtesy of GENERAL MOTORS CORP.
  5. If equipped with a 4.8L or 6.0L engine, install the clutch pressure plate and driven plate to the dowel pins.
  6. Install J 5824-A  in order to align the clutch.
  7. Install the clutch pressure plate bolts finger tight.
    8. Fig 3: Clutch Pressure Plate Bolts Tightening Sequence (4.8L or 6.0L)
    GM71490Courtesy of GENERAL MOTORS CORP.
  8. If equipped with a 4.8L or 6.0L engine, tighten the clutch pressure plate bolts in the sequence shown.

    Tighten:  Tighten the bolts to 70 N.m (52 lb ft).

  9. Remove the J 5824-A  .
    10. Fig 4: Clutch Pressure Plate And Disc Assembly
    GM400324Courtesy of GENERAL MOTORS CORP.
  10. If equipped with a 4.3L engine, install the clutch disc (1), pressure plate (4), bolts (3), and washers (2).
  11. InstallJ 5824-A  in order to align the clutch.
  12. Tighten the clutch pressure plate bolts.

    Tighten:  Tighten the bolts to 40 N.m (30 lb ft).

  13. Remove the J 5824-A  .
  14. Install the manual transmission. Refer to:
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