Removal Procedure
WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
- Remove the intake manifold cover. Refer to Intake Manifold Cover Replacement in Engine Mechanical.
- Loosen the charged air cooler inlet duct connector to turbocharger clamp (1).
- Remove the charged air cooler inlet duct connector (4) from the turbocharger.
- Disconnect the fuel temperature sensor electrical connector.
- Remove the fuel temperature sensor.
IMPORTANT:
After removing the charged air cooler duct, cover the turbocharger openings with tape in order to prevent entry of objects.
IMPORTANT:
Do not use a screwdriver or other tool to pry the hose loose. The hose can be torn or damaged. Loosen the hose by twisting.