Installation Procedure
WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
- Install the fuel feed pipe.
- Install the fuel feed pipe nut and clip bolts.
Tighten: Tighten the bolts/nut to 41 N.m (30 lb ft).
- Install the EGR coolant pipe.
- Install the EGR coolant pipe bolts.
Tighten: Tighten the bolts to 25 N.m (18 lb ft).
- Install the EGR coolant pipe hose.
- Position the EGR coolant pipe hose clamp.
- Lubricate a NEW washer with diesel fuel.
- Install the fuel injection control module upper banjo bolt and the NEW washer.
Tighten: Tighten the bolt to 34 N.m (25 lb ft).
- Connect the fuel feed line quick connect fitting. Refer to Quick Connect Fitting(s) Service (Metal Collar) .
- Install the water outlet tube. Refer to Water Outlet Tube Replacement (6.6L (LB7) Engine) or Water Outlet Tube Replacement (6.6L (LLY) Engine) in Engine Cooling.
- Prime the fuel system. Refer to Fuel System Priming .
- Start the engine. If the engine stalls, repeat the above step.
- Once the engine starts, inspect for fuel leaks.
NOTE:
Refer to Fastener Notice
in Cautions and Notices.