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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 976 (Engine Controls - 6.6L (Lb7) (Introduction)) >> Repair Instructions >> Fuel Rail Fuel Feed Pipe Replacement - Left >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  1. Install the fuel rail feed pipe to right fuel rail.
  2. Install the fuel rail feed pipe to junction block.

    Tighten:  Tighten the fittings to 41 N.m (30 lb ft).

    3. Fig 1: Left Fuel Rail Feed Pipe Between Junction Block & Right Fuel Rail
    GM791902Courtesy of GENERAL MOTORS CORP.
  3. Install the glow plug relay. Refer to Glow Plug Relay Replacement (Federal Emissions)  or Glow Plug Relay Replacement (California Emissions) .
  4. Install the engine wiring harness. Refer to Engine Wiring Harness Assembly Replacement .
  5. Install the charged air cooler inlet duct to turbocharger.
  6. Align the mark on the duct (2) with the mark on the turbocharger.
  7. Position the clamp (1) as shown for proper clearance.

    Tighten:  Tighten the clamp to 6 N.m (53 lb in).

    8. Fig 2: View Of Charged Air Cooler Inlet Duct & Clamps
    GM877281Courtesy of GENERAL MOTORS CORP.
  8. Install the charged air cooler outlet duct to the intake.
  9. Align the mark on the duct (3) with the mark on the turbocharger.
  10. Position the clamp (1) as shown for proper clearance.

    Tighten:  Tighten the clamp to 6 N.m (53 lb in).

    11. Fig 3: View Of Charged Air Cooler Outlet Duct & Clamps
    GM877275Courtesy of GENERAL MOTORS CORP.
  11. Install the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct Replacement .
  12. Connect the negative battery cable. Refer to Battery Negative Cable Disconnect/Connect Procedure (Single Battery) or Battery Negative Cable Disconnect/Connect Procedure (Auxiliary Battery) in Engine Electrical.
  13. Fill the cooling system. Refer to Draining and Filling Cooling System (with HP2) or Draining and Filling Cooling System (without HP2) in Engine Cooling.
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