Installation Procedure
WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
- Install the fuel hose to the valve.
- Install the Schrader valve and fuel hose to engine.
- Install the fuel hose (1) to fuel feed block.
- Reposition the fuel hose clamps.
- Install the Schrader valve bracket (2) and nuts (1).
Tighten: Tighten the nuts to 20 N.m (15 lb ft).
- Install the engine wiring harness. Refer to Engine Wiring Harness Assembly Replacement .
- Install the charged air cooler inlet duct to the turbocharger.
- Align the mark on the duct (2) with the mark on the turbocharger.
- Position the clamp (1) as shown for proper clearance.
Tighten: Tighten the clamp to 6 N.m (53 lb in).
- Install the charged air cooler outlet duct to the intake.
- Align the mark on the duct (3) with the mark on the intake.
- Position the clamp (1) as shown for proper clearance.
Tighten: Tighten the clamp to 6 N.m (53 lb in).
- Install the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct Replacement .
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnect/Connect Procedure (Single Battery) or Battery Negative Cable Disconnect/Connect Procedure (Auxiliary Battery) in Engine Electrical.
- Fill the cooling system. Refer to Draining and Filling Cooling System (with HP2) or Draining and Filling Cooling System (without HP2) in Engine Cooling.
NOTE:
Refer to Fastener Notice in Cautions and Notices.