Removal Procedure
WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
- Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnect/Connect Procedure (Single Battery) or Battery Negative Cable Disconnect/Connect Procedure (Auxiliary Battery) in Engine Electrical.
- Remove the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct Replacement .
- Loosen the charged air cooler outlet duct clamp (1).IMPORTANT: Do not use a screwdriver or other tool to pry the hose loose. The hose can be torn or damaged. Loosen the hose by twisting.
- Remove the charged air cooler outlet duct.
- Loosen the charged air cooler inlet duct to turbocharger clamp (1).IMPORTANT: Do not use a screwdriver or other tool to pry the hose loose. The hose can be torn or damaged. Loosen the hose by twisting.
- Remove the charged air cooler inlet duct from the turbocharger.
- Remove the engine wiring harness. Refer to Engine Wiring Harness Assembly Replacement .
- Remove the water outlet tube. Refer to Water Outlet Tube Replacement (6.6L (LB7) Engine) or Water Outlet Tube Replacement (6.6L (LLY) Engine) in Engine Cooling.
- Disconnect the fuel feed and return pipes from the chassis pipes. Refer to Quick Connect Fitting(s) Service (Metal Collar) .
- Remove the air conditioning (A/C) compressor/power steering pump bracket. Refer to Air Conditioning (A/C) Compressor and Power Steering Pump Mounting Bracket Replacement in Engine Mechanical - 6.6L.
- Remove the heater pipe bolt and pipe.
- Remove the fuel pipe clip bolt and clip.
- Remove the fuel pipe clip bolts and clips on the intake.
- Remove the fuel feed front pipe bracket nuts.
- Remove the fuel feed front hose from the fuel feed front pipe.
- Remove the fuel feed front pipe (1).