Removal Procedure
WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
- Remove the air cleaner. Refer to Air Cleaner Assembly Replacement .
- Loosen the charged air cooler outlet duct to clamp (1).IMPORTANT: Do not use a screwdriver or other tool to pry the hose loose. The hose can be torn or damaged. Loosen the hose by twisting.
- Remove the charged air cooler outer duct.
- Remove the vacuum line from the exhaust gas recirculation (EGR) valve vacuum pump.
- Remove drive belt. Refer to Drive Belt Replacement in Engine Mechanical - 6.6L
- Remove EGR vacuum pump nuts (1).
- Remove the EGR vacuum pump.