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Weather Pack Connectors

WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.

The following is the proper procedure for the repair of Weather Pack® Connectors.

  1. Separate the connector halves (1).
    2. Fig 1: View Of Connector Halves
    GM8802Courtesy of GENERAL MOTORS CORP.
  2. Open the secondary lock. A secondary lock aids in terminal retention and is usually molded to the connector (1).
  3. Grasp the wire and push the terminal to the forward most position. Hold the wire in this position.
  4. Insert the Weather Pack® terminal removal tool into the front (mating end) of the connector cavity until it rests on the cavity shoulder (1).
  5. Gently pull on the wire to remove the terminal through the back of the connector (2).
    IMPORTANT: Never use force to remove a terminal from a connector.
    6. Fig 2: Removing Terminal
    GM8803Courtesy of GENERAL MOTORS CORP.
  6. Inspect the terminal and connector for damage. Repair as necessary. Refer to Repairing Connector Terminals .
  7. Reform the lock tang (2) and reset terminal in connector body.
  8. Close secondary locks and join connector halves.
  9. Verify that circuit is complete and working satisfactorily.
  10. Perform system check.
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