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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 937 (Door System, Mirror System & Window System) >> Repair Instructions >> Door Replacement - Front >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2003 GMC Sonoma, 2003 GMC Jimmy, 2003 Chevrolet S10 Pickup, and 2003 Chevrolet Blazer. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the door trim panel. Refer to TRIM PANEL REPLACEMENT - SIDE FRONT DOOR .
  2. Disconnect the electrical connectors as needed.
  3. Remove the rubber conduit from the door and the body hinge pillar.
  4. Apply cloth-backed tape to the door and the body hinge pillar in order to protect the door and the body hinge pillar from scratches.
    CAUTION: Before removing the spring, cover the spring with a towel to prevent the spring from flying and possibly causing damage or personal injury.
  5. Use the J 36604  in order to remove the door hinge spring.
  6. Remove the hinge pin retainers from the hinge pins.

    Discard the hinge pin retainers.

    Fig 1: Door Hinge Spring
    G01477706Courtesy of GENERAL MOTORS CORP.
  7. Use a soft-faced hammer and locking pliers in order to remove the lower hinge pins.
  8. Temporarily install a bolt through the lower hinge in order to hold the door in place.
  9. Remove the upper hinge pin.
  10. Remove the temporary bolt from the lower hinge.
  11. Remove the door from the vehicle.
  12. Remove and discard the door hinge pin bushings.
    Fig 2: Upper Hinge Pin
    G01477707Courtesy of GENERAL MOTORS CORP.
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