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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 919 (Manual Transmission Clutches) >> Repair Instructions >> Clutch Assembly Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2003 GMC Sonoma, 2003 GMC Jimmy, 2003 Chevrolet S10 Pickup, and 2003 Chevrolet Blazer. However, it is still accessible from the selected car via links, so may be relevant.
  1. Using J 33169  for installation alignment, position the pressure plate and cover plate to the flywheel.
    Fig 1: Using Clutch Alignment Tool For Installation Of Clutch Pressure Plate & Cover Plate
    G01980133Courtesy of GENERAL MOTORS CORP.
    CAUTION: Refer to FASTENER NOTICE in Cautions and Notices.
  2. Secure the plates to the flywheel with bolts and washers.
    • Use the marks made during removal to align the plates if using the old clutch assembly.
    • Tighten each bolt one turn at a time in order to avoid warping the clutch pressure plate cover. Use a criss-cross pattern for tightening the bolts.

      Tighten 

      • Tighten the pressure and cover plate bolts for the NV1500 transmission to 44 N.m (33 lb ft).
      • Tighten the pressure and cover plate bolts for the NV3500 to 40 N.m (29 lb ft).
  3. Remove J 33169  from the clutch plates.
    Fig 2: Clutch Pressure Plate & Cover Plate
    G01980134Courtesy of GENERAL MOTORS CORP.
  4. Install the transmission. Refer to TRANSMISSION REPLACEMENT in Manual Transmission - NV3500 or TRANSMISSION REPLACEMENT in Manual Transmission - NV1500.
  5. Lower the vehicle.
  6. Test the transmission and clutch system for proper operation.