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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 916 (Front Suspension System) >> Repair Instructions >> Torsion Bar and Support Assembly Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2003 GMC Sonoma, 2003 GMC Jimmy, 2003 Chevrolet S10 Pickup, and 2003 Chevrolet Blazer. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the torsion bar links to the torsion bar support.
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  2. Install the torsion bar links lower retaining nuts.

    Tighten 

    Tighten the torsion bar links lower retaining nuts to 50 N.m (37 lb ft).

    Fig 1: Installing Torsion Bar Links To Torsion Bar Support
    G01467738Courtesy of GENERAL MOTORS CORP.
  3. Install the torsion bars in relation to where the bars were removed.
  4. Install the torsion bar support to the frame.
    Fig 2: Installing Torsion Bar Support To Frame
    G01467739Courtesy of GENERAL MOTORS CORP.
  5. Install the torsion bar support link upper mounting bolts to the frame.
  6. Install the torsion bar support link upper mounting nuts.

    Tighten 

    Tighten the torsion bar support link upper mounting nuts to 65 N.m (48 lb ft).

    Fig 3: Installing Torsion Bar Support Link Upper Mounting Bolts & Nuts To Frame
    G01467740Courtesy of GENERAL MOTORS CORP.
  7. Install the adjustment arm to the torsion bar support and slide the torsion bar rearward until the torsion bar fully engages the adjustment arm.
  8. Install J 36202  to the adjustment arm and the crossmember.
  9. Increase the tension on the adjustment arm in order to load the torsion bar.

    Important:  Tighten the adjuster bolt the same amount of turns that were required to remove the adjuster bolt during removal.

  10. Install the adjuster bolt and adjuster nut
  11. Remove J 36202  from the adjustment arm and crossmember.
  12. Lower the vehicle.
  13. Check the wheel alignment. Refer to WHEEL ALIGNMENT SPECIFICATIONS in Wheel Alignment.
    Fig 4: Installing SST To Adjustment Arm & Crossmember
    G01467741Courtesy of GENERAL MOTORS CORP.