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Installation Procedure

WARNING: This page is about a different car, the 2003 GMC Sonoma, 2003 GMC Jimmy, 2003 Chevrolet S10 Pickup, and 2003 Chevrolet Blazer. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the thermostat and the O-ring seal to the engine.
  2. Install the water outlet housing to the engine.
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  3. Install the water outlet housing mounting blots.

    Tighten 

    Tighten the water outlet housing mounting bolts to 10 N.m (89 lb in).

    Fig 1: Installing Water Outlet Housing Mounting
    G01978164Courtesy of GENERAL MOTORS CORP.
  4. Install the upper radiator inlet hose to the water outlet housing.
  5. Install the radiator hose clamp to the water outlet housing.
  6. Inspect coolant for leaks.
    Fig 2: Inspecting Coolant Leaks
    G01978165Courtesy of GENERAL MOTORS CORP.
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