LEMON Manuals: Even more car manuals for everyone
Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 906 (Engine Mechanical - 4.3L (LU3)) >> Repair Instructions >> Off-Vehicle Repair Instructions >> Measuring Connecting Rod Bearing Clearances - J 43690 Method >> Notes

Measuring Connecting Rod Bearing Clearances - J 43690 Method: Notes

WARNING: This page is about a different car, the 2003 GMC Sonoma, 2003 GMC Jimmy, 2003 Chevrolet S10 Pickup, and 2003 Chevrolet Blazer. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the oil pan and other necessary components to gain access to the connecting rods. Remove the oil pump, screen, and deflector, when applicable.
  2. Rotate the crankshaft until the crankshaft journal/connecting rod to be measured is in the 10 o'clock position.

    Important:  The crankshaft must be secure with no movement or rotation in order to obtain an accurate reading. Remove an intermediate bearing cap, as required, in order to secure the crankshaft and allow measurement of connecting rod bearing clearances,

  3. Remove the bearing cap bolts, cap and bearing half.
    Fig 1: Identifying Bearing Cap Bolts
    G01977828Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  4. Insert a piece of paper card stock onto the crankshaft journal. Install the bearing half, bearing cap, and bolts. Refer to Fastener Tightening Specifications  .
  5. Install the foot (1) and bolt (2) to the pivot arm assembly (3), Tighten the bolt until snug.
    Fig 2: Installing Foot, Bolt, & Pivot Arm Assembly
    G01977829Courtesy of GENERAL MOTORS CORP.
  6. Install the screw (1 or 3) to the pivot arm assembly (2).
    Fig 3: Installing Pivot Arm Assembly Screw
    G01977830Courtesy of GENERAL MOTORS CORP.
  7. Install the pivot arm assembly (1) onto the connecting rod.
    Fig 4: Installing Pivot Arm Assembly
    G01977831Courtesy of GENERAL MOTORS CORP.
  8. Position the foot of the pivot arm assembly over the large end of the connecting rod bolt.
  9. Position the screw (1) onto the small end of the connecting rod bolt and tighten securely.
    Fig 5: Installing Connecting Rod Bolt Screw
    G01977832Courtesy of GENERAL MOTORS CORP.
  10. Install the base (1) and bolt (2) to the oil pan rail.
    Fig 6: Installing Oil Pan Rail Base & Bolt
    G01977833Courtesy of GENERAL MOTORS CORP.
  11. Align the center of the base (1) with the screw (3) of the pivot arm assembly. Tighten the bolt (2) until snug.
    Fig 7: Aligning Base & Screw with Pivot Arm Assembly
    G01977834Courtesy of GENERAL MOTORS CORP.
  12. Align the link (1) of the pivot arm assembly on a plane (3) equal to that of the connecting rod beam (2).
    Fig 8: Aligning Pivot Arm Assembly & Link
    G01977835Courtesy of GENERAL MOTORS CORP.
  13. With the link of the pivot arm assembly aligned to the beam of the connecting rod, position the pivot arm to the base and insert the pin (1).
    Fig 9: Locating Pin
    G01977836Courtesy of GENERAL MOTORS CORP.
  14. Insert the handle (1) to the pivot arm assembly.
    Fig 10: Inserting Handle to Pivot Arm Assembly
    G01977837Courtesy of GENERAL MOTORS CORP.
  15. Select the adapter (2), as required, and install to the swivel base (1). Tighten until snug.
    Fig 11: Installing Adapter to Swivel Base
    G01977838Courtesy of GENERAL MOTORS CORP.

    Important:  The clamp of the swivel base and the shaft of the indicator should be free of oil or other debris. A loose or improperly clamped indicator may indicate incorrect readings.

  16. Install the indicator (2) to the swivel base (1). Tighten the clamp of the base until snug.
    Fig 12: Installing Indicator to Swivel Base
    G01977839Courtesy of GENERAL MOTORS CORP.
  17. Install the swivel base (1) to the oil pan rail of the engine block. Tighten until snug.
    Fig 13: Identifying Swivel Base
    G01977840Courtesy of GENERAL MOTORS CORP.
  18. Adjust the swivel base as required and position the indicator tip slightly above the connecting rod cap. Lock the swivel base in position by rotating the locking lever (1). Do not allow the tip of the indicator to contact the connecting rod at this time.
    Fig 14: Locking Swivel Base into Position
    G01977841Courtesy of GENERAL MOTORS CORP.
  19. The tip of the indicator should be positioned above and NOT in contact with the cap end of the connecting rod.
    Fig 15: Exploded View of Proper Positioning of Indicator
    G01977842Courtesy of GENERAL MOTORS CORP.
  20. Rotate the fine adjustment knobs on the dial indicator end of the swivel base to position the tip of the indicator in contact with the connecting rod.
    Fig 16: Rotating Fine Adjustment Knobs
    G01977843Courtesy of GENERAL MOTORS CORP.
  21. Lightly actuate the handle of the pivot arm assembly, multiple times in both directions, to ensure the oil film is removed from the journal.
    Fig 17: Actuating Handle of Pivot Arm Assembly
    G01977844Courtesy of GENERAL MOTORS CORP.
  22. Load the handle in the forward position and zero the dial indicator. Load the handle multiple times in both directions and record the reading.

    Important:  During this procedure, card stock may enter the crankshaft journal oil galleries. Be sure to remove all card stock from the bearing journal and oil galleries prior to reassembly.

  23. Remove the bearing cap bolts, cap, and paper stock.
  24. Replace bearing halves as required to obtain the proper bearing clearances.
  25. Install the bearings, cap, and bolts. Refer to Fastener Tightening Specifications  .
    Fig 18: View of Dial Indicator
    G01977845Courtesy of GENERAL MOTORS CORP.