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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 903 (Transfer Case - NVG 236/246-NP8 (Two Speed Automatic)) >> Repair Instructions >> Transfer Case Output Shaft Seal Replacement - Front >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2003 GMC Sonoma, 2003 GMC Jimmy, 2003 Chevrolet S10 Pickup, and 2003 Chevrolet Blazer. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the J 44636-2  on the transfer case front output shaft.
    Fig 1: Installing SST On Transfer Case Front Output Shaft
    G01468406Courtesy of GENERAL MOTORS CORP.
  2. Install the transfer case front output shaft seal on the J 44636-2. 
    Fig 2: Installing Transfer Case Front Output Shaft Seal On SST
    G01468407Courtesy of GENERAL MOTORS CORP.
  3. Using the J 44636-1,  install the transfer case front output shaft seal.
  4. Remove the J 44636-1  from the transfer case front output shaft.
    Fig 3: Installing Transfer Case Front Output Shaft Seal
    G01468408Courtesy of GENERAL MOTORS CORP.
  5. Remove the J 44636-2  from the transfer case front output shaft.
    Fig 4: Removing SST from transfer case front output shaft
    G01468409Courtesy of GENERAL MOTORS CORP.
  6. Install the transfer case front output shaft dust seal.
  7. Install the front propeller shaft to the transfer case. Refer to PROPELLER SHAFT REPLACEMENT - FRONT in Propeller Shaft.
  8. Check the transfer case fluid level. Refer to TRANSFER CASE FLUID REPLACEMENT .
  9. Install the transfer case shield to the vehicle. Refer to TRANSFER CASE SHIELD REPLACEMENT .
  10. Lower the vehicle. Refer to JACKING AND LIFTING in General Information.
    Fig 5: Installing Transfer Case Front Output Shaft Dust Seal
    G01468410Courtesy of GENERAL MOTORS CORP.
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