LEMON Manuals: Even more car manuals for everyone
Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 855 (Engine Mechanical - 4.8L, 5.3L & 6.0L) >> Repair Instructions >> On-Vehicle Repair Instructions >> Valve Rocker Arm Cover Replacement - Right >> Installation Procedure

Installation Procedure

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2003 GMC Yukon XL, 2003 GMC Yukon, 2003 Chevrolet Tahoe, 2003 Chevrolet Suburban, and 2003 Chevrolet Avalanche. However, it is still accessible from the selected car via links, so may be relevant.

Important: 

  1. Lubricate the O-ring seal of the NEW oil fill tube with clean engine oil.
  2. Insert the NEW oil fill tube into the rocker arm cover.

    Rotate the tube clockwise until locked in the proper position.

  3. Install the oil fill cap into the tube.

    Rotate the cap clockwise until locked in the proper position.

    Fig 1: Installing Oil Fill Tube To Rocker Cover (Left)
    G02116376Courtesy of GENERAL MOTORS CORP.
  4. Install a NEW rocker cover gasket (1) into the valve rocker cover lip.
    Fig 2: Installing Gasket (Left)
    G02116377Courtesy of GENERAL MOTORS CORP.
  5. Install the valve rocker arm cover.
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  6. Tighten the rocker arm cover bolts.

    Tighten 

    Tighten the bolts to 12 N.m (106 lb in).

    Fig 3: Installing Valve Rocker Arm Cover (Left)
    G02116378Courtesy of GENERAL MOTORS CORP.
  7. Install the PCV hose.
    Fig 4: Installing PCV Hose (Left)
    G02116379Courtesy of GENERAL MOTORS CORP.
  8. Apply threadlock GM P/N 12345382 (Canadian P/N 10953489) or equivalent to the threads of the coil bracket studs.
  9. Install the ignition coil bracket.
  10. Install the ignition coil bracket studs.

    Tighten 

    Tighten the studs to 12 N.m (106 lb in).

    Fig 5: Installing Ignition Coil Bracket Studs (Left)
    G02116380Courtesy of GENERAL MOTORS CORP.
  11. If equipped with the 4.8L, 5.3L, or 6.0L (LQ4) engine, perform the following:
    1. 11.1. Install the heater hose bracket and nut.

      Tighten 

      Tighten the nut to 9 N.m (80 lb in).

    2. 11.2. Position the surge tank/heater hoses to the heater hose bracket.
    Fig 6: Installing Heater Hose Bracket & Nut (Left)
    G02116381Courtesy of GENERAL MOTORS CORP.
  12. Install the spark plug wires to the ignition coils.
  13. Position the engine harness, if necessary.
  14. Install the harness clips (2).
  15. Connect the main electrical connector (1) feeding the ignition coils.
  16. Install the CPA lock.
  17. Install the engine sight shield, if required. Refer to ENGINE SIGHT SHIELD REPLACEMENT (4.8L, 5.3L, AND 6.0L (RPO LQ4))  or ENGINE SIGHT SHIELD REPLACEMENT (6.0L (RPO LQ9))  .
    Fig 7: Connecting Main Electrical Connector (Left)
    G02116382Courtesy of GENERAL MOTORS CORP.