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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 855 (Engine Mechanical - 4.8L, 5.3L & 6.0L) >> Repair Instructions >> Off-Vehicle Repair Instructions >> Oil Pan Cleaning and Inspection

Oil Pan Cleaning and Inspection

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Important:  Do not use the oil pan cover gasket again. Install a NEW cover gasket during assembly.

Do not use the oil pan to engine block gasket again. Install a NEW gasket during assembly.

When installing a NEW oil pan gasket, it is not necessary to install the rivets that retain the NEW gasket to the pan.

  1. Remove the oil level sensor from the pan.
    Fig 1: Removing Oil Level Sensor From Pan
    G02116840Courtesy of GENERAL MOTORS CORP.
  2. Remove the oil pan cover (2), gasket (3), and bolts (1), if required.
    Fig 2: Removing Oil Pan Cover, Gasket & Bolts
    G02116841Courtesy of GENERAL MOTORS CORP.
  3. Remove the oil pan drain plug and O-ring seal.
    Fig 3: Removing Oil Pan Drain Plug & O-Ring Seal
    G02116842Courtesy of GENERAL MOTORS CORP.
  4. Remove the oil pan baffle and bolts.
  5. Clean the oil pan in solvent. Be sure to thoroughly clean all of the oil passages and recesses of the pan.
  6. Clean the oil pan gasket surfaces. Refer to REPLACING ENGINE GASKETS  .
    CAUTION: Refer to SAFETY GLASSES CAUTION in Cautions and Notices.
  7. Dry the oil pan with compressed air.
  8. Inspect the gasket sealing surfaces for excessive scratches or gouging. Refer to REPLACING ENGINE GASKETS  .
    Fig 4: Removing oil pan baffle & Bolts
    G02116843Courtesy of GENERAL MOTORS CORP.
  9. Inspect the oil level sensor seal surface and threads for damage.
    Fig 5: Inspecting Oil Level Sensor Seal Surface & Threads For Damage
    G02116844Courtesy of GENERAL MOTORS CORP.
  10. Inspect the oil pan drain plug and threaded drain hole for damaged threads.

    The drain plug O-ring seal may be used again if not cut or damaged.

    Fig 6: Inspecting Oil Pan Drain Plug & Threaded Drain Hole For Damage
    G02116845Courtesy of GENERAL MOTORS CORP.
  11. Inspect the oil filter sealing surface for scratches or gouging.
  12. Inspect the oil filter fitting (1) for a loose fit or damaged threads.
  13. Inspect the oil passages for restrictions.
  14. Inspect the oil filter bypass valve (2) for proper operation.

    Lightly depress the bypass valve. The valve spring should reseat the valve to the proper position.

    Fig 7: Inspecting Oil Filter Sealing Surface For Damage
    G02116846Courtesy of GENERAL MOTORS CORP.