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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 855 (Engine Mechanical - 4.8L, 5.3L & 6.0L) >> Repair Instructions >> Off-Vehicle Repair Instructions >> Exhaust Manifold Installation - Left

Exhaust Manifold Installation - Left

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Important: 

Important:  Do not apply sealant to the first three threads of the bolt.

Fig 1: Installing Exhaust Manifold & Exhaust Manifold Gasket (Left)
G02116995Courtesy of GENERAL MOTORS CORP.
  1. Apply a 5 mm (0.2 in) wide band of threadlock GM P/N 12345493 (Canadian P/N 10953488) or equivalent to the threads of the exhaust manifold bolts. Refer to Sealers, Adhesives And Lubricants .
  2. Install the exhaust manifold and NEW exhaust manifold gasket.
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  3. Install the exhaust manifold bolts.

    Tighten 

    1. 3.1. Tighten the exhaust manifold bolts a first pass to 15 N.m (11 lb ft). Tighten the exhaust manifold bolts beginning with the center two bolts. Alternate from side-to-side, and work toward the outside bolts.
    2. 3.2. Tighten the exhaust manifold bolts a final pass to 25 N.m (18 lb ft). Tighten the exhaust manifold bolts beginning with the center two bolts. Alternate from side-to-side, and work toward the outside bolts.
  4. Using a flat punch, bend over the exposed edge of the exhaust manifold gasket at the rear of the left cylinder head.
  5. Install the heat shield (2) and bolts (3).

    Tighten 

    Tighten the heat shield bolts to 9 N.m (80 lb in).

    Fig 2: Installing Heat Shield & Bolts (Left)
    G02116996Courtesy of GENERAL MOTORS CORP.