LEMON Manuals: Even more car manuals for everyone
Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 854 (Transfer Case - NVG 236/246-NP8) >> Repair Instructions >> Transfer Case Output Shaft Seal Replacement - Rear >> Removal Procedure

Removal Procedure

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2003 GMC Yukon XL, 2003 GMC Yukon, 2003 Chevrolet Tahoe, 2003 Chevrolet Suburban, and 2003 Chevrolet Avalanche. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the transfer case shield, if equipped. Refer to TRANSFER CASE SHIELD REPLACEMENT  .
  2. Remove the rear propeller shaft. Refer to PROPELLER SHAFT REPLACEMENT -- REAR in Propeller Shaft.
  3. Remove the rear output shaft seal.
    Fig 1: Removing Rear Output Shaft Seal
    G01456639Courtesy of GENERAL MOTORS CORP.
  4. Inspect the rear output shaft bushing for scoring or wear.
  5. Remove the rear output shaft bushing if required, using the J 45380  .
    • Install the finger section of the J 45380  in front of the bushing.
    • Install the tube and forcing screw to the finger section. Ensure the forcing screw is backed out.
    • Using a wrench on the forcing screw, remove the rear output shaft bushing.
    Fig 2: Removing Rear Output Shaft Bushing Using J 45380
    G01456640Courtesy of GENERAL MOTORS CORP.