Disassembly Procedure
WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2003 GMC Yukon XL, 2003 GMC Yukon, 2003 Chevrolet Tahoe, 2003 Chevrolet Suburban, and 2003 Chevrolet Avalanche. However, it is still accessible from the selected car via links, so may be relevant.
- Remove the pitman shaft and the side cover. Refer to STEERING GEAR PITMAN SHAFT AND HOUSING COVER REPLACEMENT - OFF VEHICLE (670 GEAR) or STEERING GEAR PITMAN SHAFT AND HOUSING COVER REPLACEMENT - OFF VEHICLE (700 GEAR) .
- Remove the pitman arm (3) from the steering gear (1).
- Remove the pitman shaft boot (2).
- Remove the dust seal (1).
- Remove the retaining ring using the J 4245
.
Important: Use care not to score the steering gear housing bore when prying out the seals and the washers.
- Use a screwdriver to pry the backup washer (3) and the double lip seal (2) from the steering gear housing (1).
- Inspect the steering gear housing (1) for burrs.
- Insert J 6278 through the hole in the top of the steering gear housing (1).
- Drive out the needle bearing (2).