LEMON Manuals: Even more car manuals for everyone
Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 845 (Power Steering System) >> Repair Instructions >> Pitman Shaft Seals and Bearing Replacement - Off Vehicle (670 Gear) >> Disassembly Procedure

Disassembly Procedure

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2003 GMC Yukon XL, 2003 GMC Yukon, 2003 Chevrolet Tahoe, 2003 Chevrolet Suburban, and 2003 Chevrolet Avalanche. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Removing Pitman Arm From Steering Gear
G01454997Courtesy of GENERAL MOTORS CORP.
  1. Remove the steering gear pitman shaft and housing cover. Refer to STEERING GEAR PITMAN SHAFT AND HOUSING COVER REPLACEMENT - OFF VEHICLE (670 GEAR)  or STEERING GEAR PITMAN SHAFT AND HOUSING COVER REPLACEMENT - OFF VEHICLE (700 GEAR)  .
  2. Remove the pitman arm (4) from the steering gear.
  3. Remove the pitman shaft boot (3) from the steering gear housing (1).

    Important:  Do not score the housing bore when prying out seals and washers.

  4. Remove the pitman shaft dust seal (2) from the steering gear housing (1).
  5. Remove the pitman shaft retaining ring (2) from the steering gear housing (1) using J 4245  .
    Fig 2: Removing Pitman Shaft Retaining Ring
    G01454998Courtesy of GENERAL MOTORS CORP.
  6. Remove the backup washer (3) from the steering gear housing (1).
  7. Pry the pitman shaft seal (2) from the steering gear housing (1) using a screwdriver.
  8. Inspect the housing for burrs and replace if necessary.
    Fig 3: Removing Pitman Shaft Seal
    G01454999Courtesy of GENERAL MOTORS CORP.
  9. Insert J 6278  through the hole in the top of the steering gear housing (1).
  10. Drive out the needle bearing (2) from the steering gear housing (1).
    Fig 4: Removing Needle Bearing From Steering Gear Housing
    G01455000Courtesy of GENERAL MOTORS CORP.