LEMON Manuals: Even more car manuals for everyone
Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 840 (Heating, Ventilation And Air Conditioning) >> Repair Instructions >> O-Ring Replacement >> Installation Procedure

Installation Procedure

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2003 GMC Yukon XL, 2003 GMC Yukon, 2003 Chevrolet Tahoe, 2003 Chevrolet Suburban, and 2003 Chevrolet Avalanche. However, it is still accessible from the selected car via links, so may be relevant.
  1. Inspect the new O-ring seal for any sign or cracks, cuts, or damage. Replace if necessary.
  2. Remove the cap or tape from the A/C refrigerant components.
  3. Using a lint-free clean, dry cloth, carefully clean the sealing surfaces of the A/C refrigerant components.

    Important:  DO NOT allow any of the mineral base 525 viscosity refrigerant oil on the new O-ring seal to enter the refrigerant system.

  4. Lightly coat the new O-ring seal with mineral base 525 viscosity refrigerant oil.

    Important:  DO NOT reuse O-ring seals.

  5. Carefully slide the new O-ring seal onto the A/C refrigerant component.
  6. The O-ring seal must be fully seated.
    Fig 1: Inspecting O-Ring Seal For Damage
    G01454203Courtesy of GENERAL MOTORS CORP.
  7. Assemble the A/C components.

    Refer to the appropriate repair procedure.

    • For compression style fittings use a back up wrench on the fitting (2) and tighten the fitting nut (1) to specification.
    • For banjo style fittings install the bolt retaining the banjo type fitting and tighten to specification.

    Fig 2: Installing O-Ring Seal
    G01454204Courtesy of GENERAL MOTORS CORP.