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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 829 (Rear Drive Axle) >> Repair Instructions >> Rear Axle Shaft Replacement (8.6 Inch Axle W/JL4) >> Removal Procedure

Removal Procedure

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  1. Raise the vehicle. Refer to LIFTING AND JACKING THE VEHICLE in General Information.
  2. Remove the tire and wheel assembly. Refer to TIRE AND WHEEL REMOVAL AND INSTALLATION in Tires and Wheels.
  3. Remove the brake caliper. Refer to BRAKE CALIPER in Disc Brakes.
  4. Remove the rear wheel speed sensor. Refer to WHEEL SPEED SENSOR REPLACEMENT -- REAR in Anti-lock Brake System.
  5. Remove the rear cover and the gasket. Refer to REAR AXLE HOUSING COVER AND GASKET REPLACEMENT  .
  6. Remove the pinion shaft locking bolt.
    Fig 1: Removing Rear Axle Shaft - 8.6 Inch Axle W/JL4 (1 Of 4)
    G01456062Courtesy of GENERAL MOTORS CORP.
  7. Remove the pinion shaft.
    Fig 2: Removing Rear Axle Shaft - 8.6 Inch Axle W/JL4 (2 Of 4)
    G01456063Courtesy of GENERAL MOTORS CORP.
  8. Push the flange of the axle shaft (1) toward the differential.

    Important:  It may be necessary to tap the axle shaft toward the differential with a soft faced mallet to obtain the clearance needed to remove the C-lock.

  9. Remove the C-lock (4) from the button end of the axle shaft (1).

    Important:  When removing the axle shaft, do not rotate the shaft. Rotating the shaft will misalign the gears. Misaligning the gears will make the assembly difficult.

  10. Remove the axle shaft (1) from the housing (5) by pulling the axle shaft away from the differential.
    Fig 3: Removing Rear Axle Shaft - 8.6 Inch Axle W/JL4 (3 Of 4)
    G01456064Courtesy of GENERAL MOTORS CORP.
  11. If the axle is difficult to remove, use the J 45859  (1) and the J 2619-01  (2) to remove the axle shaft from the housing.
    Fig 4: Removing Rear Axle Shaft - 8.6 Inch Axle W/JL4 (4 Of 4)
    G01456065Courtesy of GENERAL MOTORS CORP.