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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 829 (Rear Drive Axle) >> Repair Instructions >> Drive Pinion and Ring Gear Replacement (8.6 Inch, 9.5 Inch Axle) >> Removal Procedure

Removal Procedure

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  1. Raise the vehicle. Refer to LIFTING AND JACKING THE VEHICLE in General Information.
  2. Remove the differential assembly. Refer to DIFFERENTIAL REPLACEMENT (8.6 INCH, 9.5 INCH AXLES)  or DIFFERENTIAL REPLACEMENT (9.75 INCH AXLE)  or DIFFERENTIAL REPLACEMENT (10.5 INCH AXLE)  .
  3. Remove the pinion yoke and the oil seal. Refer to DRIVE PINION FLANGE/YOKE AND/OR OIL SEAL REPLACEMENT (ALL EXCEPT 9.75 INCH AXLE)  or DRIVE PINION FLANGE/YOKE AND/OR OIL SEAL REPLACEMENT (9.75 INCH AXLE)  .
  4. Install the J 22536  as shown.

    Ensure that the J 22536  is firmly seated on the pinion.

  5. Drive the pinion out using the J 22536  and a hammer.

    Strike the J 22536  slowly. Do not let the pinion fall out of the rear axle housing.

  6. Remove the collapsible spacer from the pinion. Discard the spacer.
  7. Remove the pinion bearings and the cups. Refer to DRIVE PINION BEARINGS REPLACEMENT (8.6, 9.5 INCH AXLES)  or DRIVE PINION BEARINGS REPLACEMENT (9.75 INCH AXLE)  or DRIVE PINION BEARINGS REPLACEMENT (10.5 INCH AXLE)  .
    Fig 1: Removing Drive Pinion and Ring Gear - 8.6 Inch, 9.5 Inch Axle (1 Of 4)
    G01456145Courtesy of GENERAL MOTORS CORP.
    Fig 2: Removing Drive Pinion and Ring Gear - 8.6 Inch, 9.5 Inch Axle (2 Of 4)
    G01456146Courtesy of GENERAL MOTORS CORP.

    Important:  The ring gear bolts have left-hand threads.

  8. Remove the ring gear bolts. Discard the bolts.
    Fig 3: Removing Drive Pinion and Ring Gear - 8.6 Inch, 9.5 Inch Axle (3 Of 4)
    G01456147Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to RING GEAR REMOVAL NOTICE in Cautions and Notices.
  9. Remove the ring gear from the differential. Drive the gear off with a brass drift if necessary.
    Fig 4: Removing Drive Pinion and Ring Gear - 8.6 Inch, 9.5 Inch Axle (4 Of 4)
    G01456148Courtesy of GENERAL MOTORS CORP.