LEMON Manuals: Even more car manuals for everyone
Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 824 (Bumper System) >> Repair Instructions >> Bumper Replacement - Rear >> Installation Procedure

Installation Procedure

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2003 GMC Yukon XL, 2003 GMC Yukon, 2003 Chevrolet Tahoe, 2003 Chevrolet Suburban, and 2003 Chevrolet Avalanche. However, it is still accessible from the selected car via links, so may be relevant.
  1. Position the rear bumper onto the vehicle.
  2. Install the rear trailer hitch to bumper bolts (1), if equipped.
  3. Fig 1: Positioning Rear Bumper Onto Vehicle
    G01458604Courtesy of GENERAL MOTORS CORP.
  4. Install the impact bar nut (1).
    NOTE: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

    Tighten 

    1. Tighten the impact bar nut (1) to 50 N.m (37 lb ft).
  5. Fig 2: Installing Rear Trailer Hitch To Bumper Bolts
    G01458605Courtesy of GENERAL MOTORS CORP.
  6. Install the plate nuts (2).

    Tighten 

    1. Tighten the plate nuts (2) to 90 N.m (66 lb ft).
  7. Install the lower frame rail to bracket bolt (3).

    Tighten 

    1. Tighten the lower frame rail to bracket bolt (3) to 100 N.m (74 lb ft).
  8. Install the side frame rail to bracket bolt (4).

    Tighten 

    1. Tighten the-side frame rail to bracket bolt (4) to 40 N.m (30 lb ft).
  9. Install the bumper step pad. Refer to STEP PAD REPLACEMENT - REAR BUMPER  .
  10. Install the license plate lamp harness.
  11. Fig 3: Installing License Plate Lamp Harness
    G01458606Courtesy of GENERAL MOTORS CORP.