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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 822 (Lighting Systems) >> Repair Instructions >> HID Headlamp Starter/Arc Tube Replacement >> Removal Procedure

Removal Procedure

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CAUTION: The high intensity discharge system produces high voltage and current. To reduce the risk of severe shocks and burns:
  • Never open the high intensity discharge system ballast or the arc tube assembly starter.
  • Never probe between the high intensity discharge system ballast output connector and the arc tube assembly.
CAUTION: The high intensity discharge system produces high voltage and current. In order to reduce the risk of severe shocks and burns, the battery negative cable must be disconnected any time service work is being performed on or around the high intensity discharge system.
NOTE: When removing or replacing the arc tube, the arc tube must not contact the side of the headlamp housing or the bulb shield. Damage to the arc tube may result.
Fig 1: Removing Arc Tube Cover From Headlamp Housing
G01457566Courtesy of GENERAL MOTORS CORP.
  1. Disconnect the battery negative cable. Refer to BATTERY NEGATIVE CABLE DISCONNECT/CONNECT PROCEDURE in Engine Electrical.
  2. Remove the headlamp. Refer to HEADLAMP ASSEMBLY OR HEADLAMP BULB REPLACEMENT (EXCEPT AVALANCHE)  or HEADLAMP ASSEMBLY OR HEADLAMP BULB REPLACEMENT (AVALANCHE)  or HEADLAMP ASSEMBLY OR HEADLAMP BULB REPLACEMENT (CADILLAC)  or HEADLAMP ASSEMBLY OR HEADLAMP BULB REPLACEMENT (HID)  .
  3. Remove the arc tube cover from the headlamp housing.
  4. Disconnect the electrical connector (1) from the arc tube.
  5. Fig 2: Disconnecting Electrical Connector From Arc Tube
    G01457567Courtesy of GENERAL MOTORS CORP.
  6. Remove the arc tube by pressing retaining clip (2) downward to release clip.
  7. Remove arc tube.