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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 809 (Engine Exhaust System) >> Repair Instructions >> Catalytic Converter Replacement (6.0L and 8.1L Engines) >> Removal Procedure

Removal Procedure

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  1. Raise and suitably support the vehicle. Refer to LIFTING AND JACKING THE VEHICLE in General Information.
  2. Remove the muffler. Refer to MUFFLER REPLACEMENT (4.8L AND 5.3L ENGINES)  or MUFFLER REPLACEMENT (6.0L AND 8.1L ENGINES)  .
  3. Disconnect the connector position assurance (CPA) retainers.
  4. Disconnect the oxygen sensor electrical connectors (1, 2).
  5. Fig 1: Removing Oxygen Sensor Electrical Connectors
    G02119446Courtesy of GENERAL MOTORS CORP.
  6. Remove the left exhaust manifold pipe nuts.
  7. Fig 2: Removing Left Exhaust Manifold Pipe Nuts
    G02119447Courtesy of GENERAL MOTORS CORP.
  8. Remove the catalytic converter.
  9. Slide the catalytic converter hanger out of the exhaust pipe hanger bracket.
  10. Fig 3: Removing Catalytic Converter Hanger Out Of Exhaust Pipe Hanger Bracket
    G02119448Courtesy of GENERAL MOTORS CORP.
  11. Remove the oxygen sensors if the catalytic converter is to be replaced.
  12. Fig 4: Removing Catalytic Converter Oxygen Sensors
    G02119449Courtesy of GENERAL MOTORS CORP.