Removal Procedure
WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2003 GMC Yukon XL, 2003 GMC Yukon, 2003 Chevrolet Tahoe, 2003 Chevrolet Suburban, and 2003 Chevrolet Avalanche. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION:
Brake fluid may irritate eyes and skin. In case of eye contact rinse thoroughly with water, skin contact wash with soap and water, or if ingested consult a physician immediately.
NOTE:
Avoid spilling brake fluid onto painted surfaces, electrical connections, wiring, or cables. Brake fluid will damage painted surfaces and cause corrosion to electrical components. If any brake fluid comes in contact with painted surfaces, immediately flush the area with water. If any brake fluid comes in contact with electrical connections, wiring, or cables, use a clean shop cloth to wipe away the fluid.
- Disconnect the negative battery cable. Refer to BATTERY NEGATIVE CABLE DISCONNECT/CONNECT PROCEDURE
in Engine Electrical.NOTE: Avoid spilling brake fluid onto painted surfaces, electrical connections, wiring, or cables. Brake fluid will damage painted surfaces and cause corrosion to electrical components. If any brake fluid comes in contact with painted surfaces, immediately flush the area with water. If any brake fluid comes in contact with electrical connections, wiring, or cables, use a clean shop cloth to wipe away the fluid.
- Crimp the inlet hose (1) from the master cylinder to the Pre-Charge Pump (PCP) (2) to prevent fluid from leaking out and draining the master cylinder reservoir.
Important: The area around the pre-charge pump MUST be free from loose dirt to prevent contamination of disassembled ABS components.
- Remove the inlet hose clamp from the PCP assembly inlet port.
- Remove the inlet hose (1) from the PCP assembly inlet port.
- Loosen and remove the brake fluid outlet pipe (3). Cap or plug the brake pipe to prevent contamination and brake fluid lose.
- Disconnect the PCP electrical connector from the vehicle connector harness.
- Remove the PCP electrical connector from the mounting bracket.
- Remove the PCP mounting bracket front bolt (2) and mounting bracket side bolts (3).
- Remove the PCP assembly (1) from the vehicle.