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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 804 (Engine Mechanical - 4.3L (Unit Repair)) >> Repair Instructions >> Balance Shaft Installation

Balance Shaft Installation

WARNING: This page is about a different car, the 2002 GMC Savana and 2002 Chevrolet Chevy Express. However, it is still accessible from the selected car via links, so may be relevant.

Tools Required 

Important:  The balance shaft and the balance shaft front bearing are serviced only as an assembly. Do not remove the balance shaft front bearing from the balance shaft.

  1. Apply clean engine oil GM P/N United States 12345610, GM P/N Canada 993193, or equivalent, to the balance shaft front bearing.
    CAUTION: Refer to SAFETY GLASSES CAUTION .
  2. Use the J 36996  and the J 8092  in order to install the balance shaft.
    Fig 1: Installing Balance Shaft Using J 36996 & J 8092
    G01689848Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to FASTENER NOTICE .
  3. Install the balance shaft retainer and bolts.

    Tighten 

    Tighten the bolts to 12 N.m (106 lb in).

    Fig 2: Installing Balance Shaft Retainer & Bolts
    G01689849Courtesy of GENERAL MOTORS CORP.
  4. Install the balance shaft driven gear onto the balance shaft.
  5. If reusing the fastener, apply threadlock GM P/N United States 12345382, GM P/N Canada 10953489, or equivalent, to the threads of the balance shaft driven gear bolt.
    Fig 3: Installing Balance Shaft Driven Gear
    G01689850Courtesy of GENERAL MOTORS CORP.
  6. Install the balance shaft driven gear bolt.
    1. 6.1. Use a wrench to secure the balance shaft. Place the wrench onto the balance shaft near to the balance shaft front bearing.
    2. 6.2. Install the balance shaft driven gear bolt.

      Tighten 

      1. 6.2.1. Tighten the balance shaft driven gear bolt on the first pass to 20 N.m (15 lb ft).
      2. 6.2.2. Tighten the balance shaft driven gear bolt on the final pass using the J 36660-A  an additional 35 degrees.
  7. Remove the wrench from the balance shaft.
  8. Rotate the balance shaft by hand in order to ensure that there is clearance between the balance shaft and the valve lifter pushrod guide. If the balance shaft does not rotate freely, check to ensure that the retaining ring on the balance shaft front bearing is seated on the case.

    Important:  DO NOT install the camshaft sprocket bolts at this time.

  9. Install the balance shaft drive gear.
    Fig 4: Installing Balance Shaft Drive Gear
    G01689851Courtesy of GENERAL MOTORS CORP.
  10. Rotate the engine camshaft so that the timing mark on the balance shaft drive gear is in the 12 o'clock position.
    Fig 5: Engine Camshaft
    G01689852Courtesy of GENERAL MOTORS CORP.
  11. Remove the balance shaft drive gear.
    Fig 6: Removing Balance Shaft Drive Gear
    G01689853Courtesy of GENERAL MOTORS CORP.
  12. Rotate the balance shaft so that the timing mark on the balance shaft driven gear is in the 6 o'clock position.
    Fig 7: Balance Shaft
    G01689854Courtesy of GENERAL MOTORS CORP.
  13. Position the balance shaft drive gear onto the engine camshaft.
  14. Look to ensure that the balance shaft drive gear and the balance shaft driven gear timing marks are aligned.
    Fig 8: Balance Shaft Drive Gear & Driven Gear
    G01689855Courtesy of GENERAL MOTORS CORP.