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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 802 (Front Suspension System) >> Repair Instructions >> Torsion Bar Replacement >> Removal Procedure

Removal Procedure

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CAUTION: Use care when handling the torsion bars in order to avoid chipping or scratching the coating. Damage to the coating will result in premature failure of the torsion bars.
  1. Raise and support the vehicle. Refer to LIFTING AND JACKING THE VEHICLE .
  2. Install the J 36202  to the adjustment arm and the crossmember.
  3. Increase the tension on the adjustment arm until the load is removed from the adjustment bolt and the adjuster nut.
    Fig 1: Installing J 36202
    G01662724Courtesy of GENERAL MOTORS CORP.

    Important:  Mark the adjustment bolt and count the number of times that is required to remove the adjustment bolt.

  4. Remove the adjustment bolt (3) and the adjuster nut (4).
    Fig 2: Removing Adjustment Nut & Bolt
    G01662725Courtesy of GENERAL MOTORS CORP.
  5. Remove the adjustment bolt (3) and the adjuster nut (4), for vehicles with MN8, MT1 AND MW3.
    Fig 3: Removing Adjustment Nut & Bolt
    G01662726Courtesy of GENERAL MOTORS CORP.
  6. Remove the J 36202  , allowing the torsion bar to unload.
  7. Remove the adjustment arm by sliding the torsion bar forward until the torsion bar clears the adjustment arm. Use your hand to support the adjustment arm as the adjustment arm releases from the torsion bar.
    Fig 4: Removing J 36202
    G01662727Courtesy of GENERAL MOTORS CORP.
  8. Remove the torsion bar crossmember bolts (4) from the weld nuts (1).
    Fig 5: Removing Torsion Bar Crossmember Bolts
    G01662728Courtesy of GENERAL MOTORS CORP.
  9. Remove the upper link mounting nuts (1) and the bolts (2).
  10. Fig 6: Removing Upper Link Mounting Nuts & Bolts
    G01662729Courtesy of GENERAL MOTORS CORP.
  11. Remove the torsion bar crossmember.

    Important:  Note the position of the torsion bars as the left and right bars are different.

  12. Remove the torsion bars from the vehicle.
    Fig 7: Removing Torsion Bar
    G01662730Courtesy of GENERAL MOTORS CORP.