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Cylinder Head Installation Note

WARNING: This page is about a different car, the 2004 Mazda 3. However, it is still accessible from the selected car via links, so may be relevant.
  1. Measure the length of each cylinder head bolt.
    • Replace any that exceeds maximum length.

      Length L 145.2-145.8 mm {5.717-5.740 in} 

      Maximum 146.5 mm {5.767 in} 

    Fig 1: Measuring Cylinder Head Bolt Length
    G00973764Courtesy of MAZDA MOTORS CORP.
  2. Tighten the cylinder head bolts in the order shown with the following 5 steps using the SST (49 D032 316)  .

    Tightening Torque 

    1. 3-11 N.m {30.6-112 kgf.cm, 27.6-97.3 in.lbf} 
    2. 13-17 N.m {1.4-1.7 kgf.m, 9.59-12.5 ft.lbf} 
    3. 43-47 N.m {4.4-4.7 kgf.m, 31.8-34.6 ft.lbf} 
    4. 88°-92° 
    5. 88°-92° 
    Fig 2: Cylinder Head Bolt Tightening Sequence
    G00973765Courtesy of MAZDA MOTORS CORP.