Installation Procedure

WARNING: This page is about a different car, the 2002 Chevrolet Malibu. However, it is still accessible from the selected car via links, so may be relevant.

If removed install the following components:
- Exhaust manifold. Refer to EXHAUST MANIFOLD REPLACEMENT - RIGHT in Engine Exhaust.
- Accessory studs.
- Spark plugs
Place the cylinder head gasket in position over the dowel pins. Ensure that the THIS SIDE UP note is showing.
Install the cylinder head.

Fig 1: Cylinder Head
Courtesy of GENERAL MOTORS CORP.
Coat the cylinder head bolt threads using GM P/N 1052080 sealer or an equivalent.
CAUTION: Refer to FASTENER NOTICE in Cautions and Notices.
Install NEW cylinder head bolts.
Tighten

Tighten the bolts to 60 N.m (44 lb ft) in the sequence shown. Use the J 36660-A in order to tighten the bolts an additional 95 degrees.
Install the intake gasket.
Install the rocker arm bolts and the pushrods. Refer to Valve Rocker Arm and Push Rod Replacement .
Install the intake manifolds. Refer to one of the following procedures:
- Intake Manifold Replacement - Upper
- Intake Manifold Replacement - Lower
  
  Fig 2: Cylinder Head Bolt Tightening Sequence
  Courtesy of GENERAL MOTORS CORP.
Raise and support the vehicle. Refer to LIFTING AND JACKING THE VEHICLE in General Information.
Install the catalytic converter. Refer to CATALYTIC CONVERTER REPLACEMENT in Engine Exhaust.
Lower the vehicle.
Install the exhaust crossover pipe. Refer to EXHAUST CROSSOVER PIPE REPLACEMENT in Engine Exhaust.

Fig 3: Installing Crossover Pipe

Courtesy of GENERAL MOTORS CORP.

Fill the cooling system. Refer to DRAINING AND FILLING COOLING SYSTEM in Engine Cooling.