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Flatness Measurement Procedure

WARNING: This page is about a different car, the 2002 GMC Yukon XL, 2002 Chevrolet Suburban, and 2002 Chevrolet Avalanche. However, it is still accessible from the selected car via links, so may be relevant.
  1. Measure the cylinder head for warpage with a straight edge and feeler gage.
    • A cylinder head block deck with warpage in excess of 0.050 mm (0.002 in) within a 150.0 mm (6.0 in) area must be repaired or replaced.
    • A cylinder head exhaust manifold deck with an overall warpage in excess of 0.102 mm (0.004 in) must be repaired or replaced.
    • A cylinder head intake manifold deck with warpage in excess of 0.080 mm (0.003 in) must be repaired or replaced.
  2. A cylinder head block deck can be resurfaced up to 0.305 mm (0.012 in) maximum removal.

    Important:  Excessive cylinder head resurfacing will affect compression ratio and emission control.

  3. A cylinder head that requires excessive resurfacing must be replaced.
    Fig 1: Measuring Cylinder Head For Warpage
    G01675480Courtesy of GENERAL MOTORS CORP.